Top 10 Distributor Brand & Manufacturers

What is Distributor

A distributor is a crucial component in various systems, especially in the field of engineering and mechanics. It is a device that divides or distributes a fluid, gas, or electrical current into multiple paths or outlets. In the context of fluid systems, such as in an engine's fuel or lubrication system, a distributor ensures that the fluid is evenly and precisely directed to different parts or cylinders. In electrical systems, it is used to distribute power to multiple circuits or components. Overall, it plays a vital role in optimizing the performance and functionality of the overall system by ensuring proper distribution of the relevant medium.

History of Distributor

The concept of distribution has been around for a long time, evolving with the development of different industries. In the early days of the automotive industry, mechanical distributors were used to distribute high-voltage electricity from the ignition coil to the spark plugs in the correct firing order. These early distributors were relatively simple in design but laid the foundation for further advancements. As technology progressed, more sophisticated and efficient distributors were developed, incorporating features like electronic controls and improved distribution accuracy. In industrial applications, the history of fluid distributors also dates back many years, with the design evolving to meet the increasing demands for precise fluid flow control in complex manufacturing processes and machinery.

Purpose of Distributor

• Fluid and Gas Systems: In fluid or gas distribution systems, the distributor's purpose is to evenly distribute the medium to various points or components. For example, in a heating, ventilation, and air conditioning (HVAC) system, a distributor ensures that the conditioned air is distributed evenly throughout a building, providing a comfortable environment in each room. In a hydraulic system, it directs the pressurized fluid to different actuators or cylinders, enabling the precise movement and operation of machinery.


• Electrical Systems: In electrical circuits, a distributor is used to divide the incoming power supply into multiple branches or circuits. This allows for the simultaneous operation of different electrical components or subsystems, such as lighting fixtures, appliances, and motors, without overloading the main power source. It also helps in protecting the circuits by providing a means of isolating and controlling the power flow to each individual component.


• Engine Ignition Systems: In internal combustion engines, the distributor is responsible for distributing the high-voltage electrical pulses from the ignition coil to the spark plugs in the correct sequence and at the precise timing. This ensures that the fuel-air mixture in each cylinder is ignited at the right moment, leading to efficient combustion and engine operation.

Principle of Distributor

Fluid and Gas Distributors: These operate based on principles of fluid dynamics. The distributor contains channels, ports, or manifolds that are designed to split the incoming flow into multiple smaller flows. The design may incorporate features such as flow restrictors, valves, or nozzles to control the rate and direction of the distributed flow. By carefully engineering the internal geometry of the distributor, the flow can be evenly divided and directed to the desired destinations. For example, in a water distribution system, a manifold with multiple outlet ports can be used to supply water to different areas or appliances, and the size and shape of the ports can be adjusted to control the water flow rate to each outlet.
Electrical Distributors: In electrical systems, a distributor typically uses a combination of conductors, terminals, and switches. The incoming electrical current is connected to a central bus or conductor, and from there, it is routed through various branches or circuits using switches or fuses. The design ensures that the current is divided according to the electrical requirements of each connected component. In some cases, electrical distributors may also incorporate transformers or voltage regulators to adjust the voltage level for different circuits. For example, in a power distribution panel in a building, the main power supply is connected to the panel, and from there, individual circuits are wired to different rooms or areas, with circuit breakers or fuses protecting each circuit from overloading.
Engine Ignition Distributors: The principle involves the rotation of a distributor shaft that is mechanically or electronically synchronized with the engine's crankshaft. As the shaft rotates, it activates a set of contacts or switches (in the case of mechanical distributors) or uses electronic sensors and control modules (in modern electronic distributors) to send high-voltage pulses to the spark plugs in the correct firing order. The timing of the pulse distribution is critical and is adjusted based on factors such as engine speed, load, and temperature to optimize combustion efficiency and engine performance.[!--empirenews.page--]

Features of Distributor

1. Precision and Accuracy: Whether it's distributing fluid, gas, or electrical power, distributors are designed to provide precise and accurate distribution. In electrical systems, this means ensuring the correct voltage and current are delivered to each component. In fluid and gas systems, it means evenly distributing the medium without significant pressure drops or flow imbalances.
2. Durability and Reliability: They are built to withstand the operating conditions of the system they are part of. For example, in an automotive engine, the distributor must be able to endure high temperatures, vibrations, and the corrosive environment. In industrial applications, fluid distributors are made from materials that can resist the chemical and physical properties of the fluid being distributed, ensuring long-term reliable operation.
3. Adjustable and Customizable: Many distributors offer some degree of adjustability. In electrical distributors, circuit breakers can be reset or replaced with different ratings to accommodate changes in the electrical load. In fluid and gas distributors, valves or flow control mechanisms can be adjusted to fine-tune the distribution rate and pattern. Some distributors can also be customized to meet specific application requirements, such as the number of outlets, the flow capacity, or the electrical load distribution.
4. Safety Features: Electrical distributors often incorporate safety features such as circuit breakers, fuses, and grounding connections to protect against electrical faults, overloads, and short circuits. In fluid and gas systems, pressure relief valves or safety shut-off valves may be included to prevent over-pressurization or leaks, ensuring the safety of the system and its operators.
5. Compatibility and Integration: A good distributor is designed to be compatible with the other components in the system. In an automotive ignition system, the distributor must be properly matched with the ignition coil, spark plugs, and engine control unit. In industrial fluid systems, the distributor needs to integrate seamlessly with pumps, valves, and other plumbing components to ensure smooth operation of the overall system.

Types of Distributor

• Fluid Distributors:
  • Manifold Distributors: These are commonly used in fluid systems. They consist of a block or body with multiple inlet and outlet ports. The fluid enters through the inlet and is divided into several streams that exit through the outlets. Manifold distributors are used in applications such as automotive cooling systems, where coolant is distributed to different parts of the engine, and in industrial lubrication systems to supply oil to various bearings and moving parts.
  
  
  • Nozzle Distributors: In some applications, such as in spray systems or fuel injection systems, nozzle distributors are used. They are designed to distribute the fluid in a specific pattern or spray angle. For example, in a paint spray gun, the nozzle distributor atomizes the paint and distributes it evenly over the surface being painted. In a fuel injection system, the nozzles precisely distribute the fuel into the combustion chambers of an engine.
  
  
  • Rotary Distributors: These are used in some continuous flow systems. A rotary distributor consists of a rotating part that alternately connects the inlet to different outlets. This type of distributor is often used in applications where a continuous but sequential distribution of fluid is required, such as in some chemical processing plants or in certain types of automated manufacturing processes.


• Gas Distributors:
  • Pressure Regulator Distributors: In gas distribution systems, especially in applications where the gas pressure needs to be controlled and distributed to multiple users or appliances, pressure regulator distributors are used. They reduce the incoming gas pressure to a suitable level and then distribute it to different points. For example, in a natural gas distribution network for a building, a pressure regulator distributor ensures that the gas is supplied at the correct pressure to each gas appliance, such as stoves, heaters, and boilers.
  
  
  • Venturi Distributors: These are used in some gas mixing or dilution applications. Based on the Venturi effect, the distributor creates a pressure drop in the gas flow, which can be used to draw in and mix another gas or air. This type of distributor is used in applications such as gas burners, where the fuel gas needs to be mixed with air in the correct proportion for efficient combustion.


• Electrical Distributors:
  • Power Distribution Panels: These are commonly found in buildings and industrial facilities. They contain circuit breakers, fuses, and busbars to distribute electrical power from the main supply to different circuits or areas. Power distribution panels can be single-phase or three-phase and are designed to handle different levels of electrical load. They provide a convenient and safe way to control and protect the electrical distribution within a building or facility.[!--empirenews.page--]
  
  
  • Automotive Ignition Distributors: As mentioned earlier, in automotive engines, ignition distributors are used to distribute the high-voltage electrical pulses to the spark plugs. There are different types of automotive ignition distributors, including mechanical distributors with breaker points and condenser, and modern electronic distributors that use sensors and control modules to precisely control the ignition timing. The type of ignition distributor used depends on the age and technology of the vehicle.
  
  
  • Busway Distributors: In large industrial and commercial electrical systems, busway distributors are used to distribute power over long distances. They consist of a metal enclosure with conductive bars or busbars that carry the electrical current. Busway distributors can be easily customized and extended to meet the changing power distribution needs of a facility. They are often used in applications such as data centers, factories, and shopping malls, where a large amount of power needs to be distributed efficiently.

Precautions for using Distributor

• Proper Installation: Ensure that the distributor is installed correctly according to the manufacturer's instructions. In electrical systems, this includes proper wiring connections, grounding, and ensuring the correct voltage and current ratings are matched. In fluid and gas systems, it means correct alignment and sealing of the connections to prevent leaks or blockages.


• Regular Maintenance: For all types of distributors, regular maintenance is essential. In fluid and gas distributors, check for leaks, clean or replace filters, and inspect valves and other moving parts for wear and tear. In electrical distributors, check for loose connections, signs of overheating, and test the circuit breakers and fuses regularly. In automotive ignition distributors, check the rotor, cap, and points (if applicable) for wear and replace them as needed.


• Load and Capacity Considerations: Do not exceed the rated load or capacity of the distributor. In electrical systems, overloading can cause circuit breakers to trip or damage the distributor and connected components. In fluid and gas systems, exceeding the flow capacity can lead to pressure drops, inefficient operation, and potential damage to the distributor and the system it serves.


• Environmental Factors: Consider the environmental conditions in which the distributor operates. In corrosive environments, use distributors made from corrosion-resistant materials or provide appropriate protection. In high-temperature environments, ensure that the distributor can withstand the heat without degrading its performance. In dusty or dirty environments, protect the distributor from debris ingress to prevent clogging or malfunction.


• Compatibility with Components: Ensure that the distributor is compatible with the other components in the system. In electrical systems, use the correct type and rating of circuit breakers and fuses. In fluid and gas systems, ensure that the flow rates, pressures, and chemical compatibilities are appropriate for the connected pipes, valves, and pumps.

Things to consider when purchasing Distributor

• Application Requirements: Understand the specific needs of your application. Consider the type of fluid, gas, or electrical power being distributed, the flow rate or load requirements, the operating pressure or voltage, and the required precision and accuracy of the distribution. This will help you select the most suitable type and size of distributor.


• Quality and Brand Reputation: Choose a distributor from a reputable brand with a history of producing high-quality products. Look for customer reviews and testimonials to gauge the reliability and performance of the distributor. A well-known brand is more likely to provide good technical support and after-sales service.


• Cost and Budget: Determine your budget for the distributor purchase. While it's important to consider cost, don't sacrifice quality for a lower price. Compare prices from different suppliers and manufacturers, but also consider the long-term value and performance of the distributor. Sometimes, a slightly more expensive distributor with better features and durability may be a better investment in the long run.


• Customization Options: If your application has specific requirements, look for a distributor that can be customized. For example, if you need a fluid distributor with a particular number of outlets or a specific flow pattern, check if the manufacturer offers customization services. This can ensure that the distributor meets your exact needs and integrates well with your existing system.


• Technical Support and Warranty: Check the availability of technical support from the manufacturer or supplier. They should be able to provide assistance with installation, troubleshooting, and maintenance. A good warranty period is also an indicator of the manufacturer's confidence in their product. Look for a distributor with a reasonable warranty that covers potential defects and failures.[!--empirenews.page--]

Terms of Distributor

Some common terms related to distributors include flow rate, pressure drop, voltage regulation, current distribution, firing order (in automotive ignition), manifold, nozzle, Venturi effect, circuit breaker, fuse, busbar, rotor, cap, and points. Understanding these terms is important for understanding the operation, selection, and maintenance of distributors in different applications.