Top 10 Turnover Box Brand & Manufacturers

What is Turnover Box

A turnover box, also known as a reusable container or tote box, is a rigid, stackable container typically made of plastic or corrugated cardboard. It is designed for the storage, transportation, and handling of various goods in a supply chain. The box has a rectangular shape with an open top and often features handles or grips for easy carrying and moving. It is used in industries such as manufacturing, logistics, retail, and agriculture to improve the efficiency of material handling and reduce the use of disposable packaging.

History of Turnover Box

The concept of the turnover box dates back to the early 20th century when the need for more efficient and standardized packaging and handling methods arose in the industrial sector. In the beginning, simple wooden boxes were used for transporting and storing goods. However, as the plastics industry developed and the demand for more durable and reusable packaging increased, plastic turnover boxes were introduced. These early plastic boxes were relatively basic in design but offered better durability and reusability than their wooden counterparts. Over time, with continuous technological advancements and the need to optimize supply chain operations, turnover boxes have evolved in terms of design, materials, and functionality. Today, they are an essential part of modern logistics and manufacturing processes, available in a wide variety of shapes, sizes, and materials to meet different industry requirements.

Purpose of Turnover Box

• Storage and Organization: Turnover boxes provide a convenient and standardized way to store and organize goods in a warehouse or factory. They can be used to group similar items together, making it easier to manage inventory and access the products when needed. The boxes can be stacked on shelves or pallets, maximizing the use of vertical space and improving the overall efficiency of the storage area.


• Transportation and Protection: During transportation, turnover boxes protect the goods from damage, dust, and moisture. Their rigid structure and often stackable design ensure that the products remain stable and secure during handling and shipping. This reduces the risk of product breakage or spoilage and helps to maintain the quality of the goods. In addition, the use of turnover boxes can simplify the loading and unloading process, as they can be easily moved using forklifts, pallet jacks, or other material handling equipment.


• Reusability and Cost Savings: One of the main advantages of turnover boxes is their reusability. Unlike disposable packaging materials, such as cardboard boxes or plastic bags, turnover boxes can be used multiple times, reducing waste and packaging costs in the long run. This is especially beneficial for companies that handle large volumes of goods on a regular basis. By reusing the boxes, businesses can also contribute to environmental sustainability by reducing the amount of packaging waste that ends up in landfills.


• Improved Handling and Ergonomics: The design of turnover boxes often includes features such as handles or grips, which make it easier for workers to carry and move the boxes. This improves the ergonomics of material handling and reduces the risk of workplace injuries. Additionally, the standardized size and shape of the boxes allow for easier integration with automated handling systems, further increasing the efficiency of the supply chain.


• Product Visibility and Traceability: Some turnover boxes are designed with clear or translucent materials, allowing for easy visual inspection of the contents. This can be useful for inventory management and quality control purposes. In addition, the boxes can be labeled or tagged with barcodes or other identification markers, enabling easy tracking and tracing of the products throughout the supply chain.

Principle of Turnover Box

Turnover boxes operate on the principle of providing a standardized, durable, and reusable container for the efficient handling and storage of goods. The box is designed to have a rigid structure that can withstand the forces exerted during handling and transportation, such as stacking, lifting, and moving. The materials used, whether plastic or corrugated cardboard, are carefully selected for their strength, durability, and resistance to environmental factors. The open top design allows for easy loading and unloading of the goods, while the handles or grips provide a convenient way for workers to carry and move the box. The stackability of the boxes is achieved through the design of the corners and edges, which allows for stable and secure stacking without the risk of the boxes toppling over. Additionally, the use of standardized sizes and shapes enables easy integration with other supply chain equipment and processes, such as pallets, forklifts, and conveyor systems.[!--empirenews.page--]

Features of Turnover Box

1. Durability: Turnover boxes are made from durable materials such as high-density polyethylene (HDPE) or corrugated cardboard with enhanced strength. Plastic turnover boxes can withstand repeated use and rough handling without easily breaking or cracking. Cardboard turnover boxes are often laminated or treated to improve their resistance to moisture and tearing, ensuring a longer lifespan and reliable performance.
2. Stackability: The design of turnover boxes allows them to be easily stacked on top of each other, both empty and when filled with goods. This maximizes the use of vertical space in warehouses and during transportation, reducing the need for additional storage and shipping space. The stackability also ensures the stability of the boxes, preventing them from tipping over and causing damage to the contents or the surrounding area.
3. Handles and Grips: Most turnover boxes are equipped with handles or grips, which make it easy for workers to carry and move the boxes. The handles are designed to be ergonomic, reducing the strain on the hands and wrists of the workers. This feature improves the efficiency of material handling and reduces the risk of workplace injuries.
4. Customization: Turnover boxes can be customized to meet specific industry requirements. They can be made in different sizes, shapes, and colors. Some boxes can also be designed with special features such as dividers, inserts, or locking mechanisms to better organize and protect the contents. Additionally, the boxes can be printed with company logos, product information, or other markings for branding and identification purposes.
5. Visibility and Transparency: Some turnover boxes are made of clear or translucent materials, providing visibility of the contents inside. This is useful for inventory management, quality control, and order picking. It allows workers to quickly identify the products without having to open the box, saving time and improving the efficiency of the operations.
6. Hygiene and Cleanliness: In industries where hygiene is crucial, such as the food and pharmaceutical industries, turnover boxes can be made from materials that are easy to clean and sanitize. Plastic turnover boxes are often non-porous and can be wiped down or washed with disinfectants, ensuring a clean and sterile environment for the stored and transported goods.

Types of Turnover Box

• Plastic Turnover Box: These are the most common type of turnover box. They are made of plastic materials such as HDPE or polypropylene and offer excellent durability, water resistance, and chemical resistance. Plastic turnover boxes come in a wide variety of sizes and shapes and can be customized with different features. They are often used in industries where the goods need to be protected from moisture, chemicals, and rough handling, such as manufacturing, logistics, and retail.


• Corrugated Cardboard Turnover Box: Corrugated cardboard turnover boxes are a more economical option and are suitable for lighter-weight goods. They are made of multiple layers of paperboard with a corrugated layer in between for added strength. Cardboard turnover boxes are recyclable and biodegradable, making them an environmentally friendly choice. They are often used in the retail and e-commerce industries for packaging and shipping small to medium-sized items.


• Stackable Turnover Box: These are designed specifically for efficient stacking. They have reinforced corners and edges to ensure stability when stacked. Stackable turnover boxes are available in both plastic and cardboard versions and are commonly used in warehouses and distribution centers where space optimization is important.


• Reusable Shopping Tote Box: A variation of the turnover box, the reusable shopping tote box is designed for use in grocery stores and supermarkets. It is often made of plastic or a combination of plastic and fabric and has a collapsible design for easy storage when not in use. Reusable shopping tote boxes are becoming increasingly popular as an alternative to disposable plastic bags, promoting environmental sustainability.

Precautions for using Turnover Box

• Proper Loading: Ensure that the goods are properly loaded into the turnover box to prevent overloading and uneven weight distribution. Overloading can cause the box to deform or break, and uneven weight distribution can lead to instability during handling and transportation. Follow the recommended load limits and loading procedures provided by the manufacturer.


• Handling Equipment Compatibility: Check that the turnover box is compatible with the handling equipment being used, such as forklifts and pallet jacks. Some boxes may have specific requirements for the type and size of the forks or jacks. Incorrect use of handling equipment can damage the box and the goods.[!--empirenews.page--]


• Cleaning and Maintenance: Regularly clean the turnover box to maintain its hygiene and performance. For plastic boxes, use mild detergents and water to clean the box and avoid using harsh chemicals or abrasive materials that could scratch or damage the plastic surface. For cardboard boxes, check for any signs of damage or moisture and replace them if necessary. Inspect the box for any signs of wear, tear, or damage and replace it if it is no longer in good condition.


• Storage Conditions: Store the turnover box in a cool, dry, and well-ventilated area away from direct sunlight and heat sources. Exposure to high temperatures and sunlight can cause the plastic to degrade or the cardboard to warp and lose its strength. Also, ensure that the boxes are stored in an orderly manner to prevent damage during storage.


• Compatibility with Goods: Consider the compatibility of the turnover box with the goods being stored and transported. Some plastics may react with certain chemicals or products, so it is important to test the box before use if there is any concern about chemical compatibility. Additionally, make sure that the box does not cause any damage to the goods due to static electricity or other factors.

Things to consider when purchasing Turnover Box

• Load Capacity and Size: Determine the required load capacity and size of the turnover box based on the type and weight of the goods you will be transporting and storing. Make sure the box can handle the maximum load without deformation or failure. Consider the available space for storage and transportation and choose the appropriate size of box to optimize space utilization.


• Type of Application: Consider the specific application and industry requirements. For example, if you are in the food or pharmaceutical industry, you will need boxes that meet strict hygiene and sanitization standards. If you are transporting perishable goods, you may need boxes with ventilation features. Choose the type of turnover box that best meets your application needs.


• Quality and Durability: Look for high-quality turnover boxes that are made from durable materials and have a good reputation for performance. Check the manufacturer's specifications and customer reviews to ensure that the box will last for a long time and withstand the rigors of your operations. A higher-quality box may have a higher initial cost but can save you money in the long run through reduced replacement and maintenance costs.


• Cost and Budget: Consider the cost of the turnover box, including the initial purchase price, as well as the long-term costs of maintenance, replacement, and any potential recycling or disposal costs. Compare prices from different suppliers and choose the most cost-effective option. Keep in mind that the cheapest option may not always be the best in terms of quality and performance.


• Brand and Reputation: Research different brands of turnover boxes and their reputations in the market. Look for companies with a good track record of producing reliable and high-quality boxes. A well-known brand is more likely to offer good customer support and have a track record of successful installations and operations.


• After-sales Service and Support: Check the availability of after-sales service, including technical support, spare parts availability, and maintenance contracts. A reliable service network can be crucial in ensuring the smooth operation of your box system and minimizing downtime in case of any issues.

Terms of Turnover Box

Some common terms related to turnover box include high-density polyethylene, corrugated cardboard, stackability, load capacity, customization, and hygiene. Understanding these terms is important for effectively operating, maintaining, and purchasing turnover boxes.