Top 10 Differential Pressure Transmitter Brand & Manufacturers

What is Differential Pressure Transmitter

A differential pressure transmitter is a device that measures the difference in pressure between two points in a fluid system and converts this pressure difference into an electrical signal for further processing and control. It is widely used in various industrial fields such as chemical, petroleum, and power generation.

History of Differential Pressure Transmitter

The history of differential pressure transmitters dates back to the early days of industrialization. As industries developed, the need for accurate pressure measurement and control became crucial. Early differential pressure transmitters were mechanical in nature, using diaphragms and springs to measure pressure differences. Over time, with the advancement of electronics and sensor technology, modern differential pressure transmitters have emerged, offering higher accuracy, reliability, and functionality.

Purpose of Differential Pressure Transmitter

The main purpose of a differential pressure transmitter is to measure and monitor the pressure difference between two points in a process. This information is then used for various applications, such as flow measurement, level measurement in tanks and vessels, and control of industrial processes. For example, in a pipeline, the differential pressure transmitter can measure the pressure drop across an orifice plate to determine the flow rate of the fluid.

Principle of Differential Pressure Transmitter

Differential pressure transmitters typically work on the principle of force balance. When there is a pressure difference between the two sides of a diaphragm, the diaphragm deforms. This deformation is then converted into an electrical signal through a transducer, such as a strain gauge or a capacitive sensor. The electrical signal is proportional to the pressure difference and can be further processed and transmitted to a control system.

Features of Differential Pressure Transmitter

• High accuracy: Modern differential pressure transmitters can achieve high accuracy levels, typically within a few tenths of a percent of the full scale.
• Wide measurement range: They can measure a wide range of pressure differences, from very small to very large values.
• Good stability: They have excellent long-term stability, ensuring reliable operation over time.
• Remote communication: Many differential pressure transmitters are equipped with communication interfaces, such as HART, Profibus, or Modbus, allowing for remote configuration and monitoring.

Types of Differential Pressure Transmitter

• Capacitive differential pressure transmitters: These use the change in capacitance between two plates due to the deformation of a diaphragm to measure pressure differences.
• Strain gauge differential pressure transmitters: They work by measuring the strain on a strain gauge attached to a diaphragm when subjected to a pressure difference.
• Vibrating wire differential pressure transmitters: In this type, the vibration frequency of a wire changes with the applied pressure difference, which is then measured and converted into an electrical signal.

Precautions for using Differential Pressure Transmitter

• Proper installation: The transmitter should be installed in a location where it is protected from vibrations, temperature extremes, and electromagnetic interference. The piping connections should be made correctly to avoid leakage and incorrect pressure measurements.
• Calibration: Regular calibration is essential to ensure accurate measurements. The calibration should be performed according to the manufacturer's instructions and at appropriate intervals.
• Media compatibility: The transmitter should be compatible with the fluid or gas being measured. Some transmitters may require special materials or coatings to prevent corrosion or other chemical reactions.
• Overpressure protection: The transmitter should be protected from overpressure situations, which can damage the diaphragm or other internal components. This can be achieved by installing pressure relief valves or using transmitters with built-in overpressure protection features.

Things to consider when purchasing Differential Pressure Transmitter

• Measurement range: Select a transmitter with a measurement range that covers the expected pressure differences in your application. It is advisable to choose a range that allows for some margin to accommodate possible variations.
• Accuracy and precision: Consider the required accuracy and precision for your measurement. Higher accuracy transmitters may be more expensive, but they are necessary for critical applications.[!--empirenews.page--]
• Output signal: Determine the output signal type that is compatible with your control system, such as 4-20 mA, 0-10 V, or digital signals like HART or Profibus.
• Environmental conditions: Take into account the operating temperature, humidity, and other environmental factors in your installation location. Choose a transmitter that is suitable for these conditions.
• Manufacturer and reputation: Select a transmitter from a reputable manufacturer with a proven track record of quality and reliability. This can help ensure good after-sales service and support.

Terms of Differential Pressure Transmitter

Some common terms related to differential pressure transmitters include:

• Full scale: The maximum pressure difference that the transmitter can measure.
• Span: The range of pressure differences that the transmitter can measure, from the minimum to the maximum value.
• Zero point: The pressure difference at which the transmitter output is zero (usually corresponds to no pressure difference).
• Hysteresis: The difference in output between the ascending and descending pressure curves, which can affect the accuracy of the measurement.
• Response time: The time it takes for the transmitter to respond to a change in pressure difference and provide an accurate output.